Gillaroo
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Plans and crew
Past crew
The Build
2003
Design
Model
Workshop & Table
Infusion
2004
Assembling hulls
2005
Hull Bulkheads
Bridgedeck Floor
Superstructure
2006
Completing Shell
Interior
2007
Painting
Interior
Exterior
2008
Completion
Time and Materials
Links and Suppliers
Launch
First time
Relaunch
Equipment issues
Hardware
Modifications

Cruising
2008
Ireland
N.Spain
Portugal & Tarifa
Canaries
2009
St Vincent & Grenadines
Trinidad & Tobago
Dutch Antilles
Panama 1 P 2 P 3 P 4 P 5
Galapagos 1 G 2
Marquesas 1 M 2
Tuomotos
Societies 1 S 2
Cooks 1 C 2
Niue
Tonga 1 T 2
2010
New Zealand NZ2 NZ3 NZ4
Fiji 1  Fiji 2  Fiji 3
Vanuatu 1
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Jonty and his punt. It was made from scrap fibreglass from my failed infusion of the first hull panel !
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Hull Bulkheads
Spring 2005 and I was joined by my old school friend Jonty for the seasons work. In our climate a reasonable working year  is April - October though have to keep a careful eye on temperature and humidity towards the end.

The first job was to flip the two hulls and build a jig to hold them in place. This was difficult enough with the two of us but possible with the application of assorted pulley systems and levering planks. Leveling the hulls out was more difficult as because with the panels not being perfect a line across the sheer was not as horizontal as it should have been. On reflection should have marked the Datum line clearly and permanently on all panels.

The process of making and fitting bulkheads was largely straightforward.  I made the panels on the table, usually using vacuum bagging rather than infusion because I found it almost twice as fast. Fortunately I had marked all the stations along the hull panels so positioning bulkheads was OK. When we came to the main cockpit/saloon bulkhead discovered that the polytunnel was too low (I did work it out when constructing the polytunnel but the boat seems to have grown !) so after much consideration we decided to sink the